Muhammad Ali Haider
Mechanical Integrity and AI Systems Engineer
Current work
End-to-end Asset Integrity Management software built at EXUBIS — Risk-Based Inspection, inspection data management, Fitness-for-Service and pipeline integrity in one platform.
RBI · IDMS · FFS · Pipeline Integrity
Bayesian network and Monte Carlo simulation over a component's own inspection history, inferring its corrosion rate as a distribution and recommending the next inspection date from it.
Bayesian Networks · Monte Carlo · Corrosion Rates · Inspection Planning
RBI data collection and analysis for static equipment and piping across ADNOC Ruwais Refinery (East, West & CBDC), implemented in the newly deployed GE ONE APM Meridium integrity platform.
RBI · API 580/581 · GE ONE APM Meridium · Refining
Computer-vision pipeline detecting corrosion, blistering and pitting on offshore piping — CNN semantic segmentation with blister-height and pit-depth calculation via the Maximum Blister Height (MBH) tool.
Computer Vision · CNN · Semantic Segmentation · Offshore
RBI study for newly installed Mari Petroleum (MPCL) facilities — equipment criticality analysis, corrosion loops, integrity operating windows, POF/COF risk and inspection planning.
RBI · API 571 · IOW · Corrosion Loops
Asset register, corrosion-loop drawings and damage-mechanism assignment (API-571) with POF/COF risk and inspection intervals, implemented in ONE APM Meridium.
RBI · API 571 · Meridium
Final-year project: a fully automated portable vacuum-forming machine for 2×2 ft plastic sheets, built as a small-scale production unit with button-actuated operation.
Mechanical Design · Automation · Fabrication
Led a four-person team designing the chassis of a six-wheel, suspension-linked capsule rover in SolidWorks, with bending and buckling analysis in MathCAD.
SolidWorks · Structural Analysis · MathCAD
Simulated airflow over varied engine-fin shapes and sizes in ANSYS Fluent to study Reynolds-number and velocity-profile effects on secondary flow and cooling.
ANSYS Fluent · CFD · Heat Transfer
Prototype signal system using sound and infrared sensors for density-based traffic management, built and instrumented on LabVIEW.
LabVIEW · Sensors · Automation
Designed and fabricated a cost-effective vertical windmill — blades, yaw control and a geared motor generating enough power to light an LED.
Renewable Energy · Fabrication · Design
Designed a valved pipe-network configuration to achieve specified static heads of water at different nodes.
Fluid Mechanics · Piping · Design
Designed and fabricated a chain-driven device that climbs inside pipes — an early workshop build in the direction of inspection robotics.
Robotics · Fabrication · Inspection